Does polycarbonate rust? Learn The Wearability of Polycarbonate Enclosures

One of the areas where people are the most concerned when selecting the right material installing the electrical enclosures and junction boxes is rust and corrosion. The reason to use enclosures is to guard any valuable electrical systems against the elements and environments, be it weather, moisture, dust, and some much harsher elements. We frequently receive inquiries as to whether polycarbonate rusts.

No, the short answer is no. Polycarbonate can not rust. Polycarbonate is a premium quality thermoplastic that unlike iron and steel forms no parts of iron. As such, it cannot rust (oxidize which is the scientific name of rust). Rather polycarbonate offers a long life span, its strength, and its waterproof capability hence ideal to use it both indoors and outdoors.

In this article, we'll explore:

• Why polycarbonate does not rust
• The benefits of using polycarbonate over metallic alternatives
• Where rust-free applications are paramount
• KENCLOZER, one brand of Ksquare Energy Pvt. Ltd., manufactures quality polycarbonate enclosures and junction boxes.

Why Doesn’t Polycarbonate Rust?

The difference between rust and polycarbonate is what we need to understand to appreciate why these are tracked:

The process of iron or steel combining with the oxygen and moisture in the environment and forming iron oxide is termed as rust.
Polycarbonate is an artificial synthetic material (plastic), it consists of organic substances and carbonate without metal. As such, it does not rust because it has no iron.

Although polycarbonate is not rust, it was specifically made to counter a range of environmental factors that includes UV rays, impact strain, excessive temperatures, and moisture.

This is particularly handy in areas where metal enclosures are typically used, but would on some level corrode or rust and should this occur, this is when it can pose a hazard to the safety of the end user.

Polycarbonate vs. Metal Enclosures: The Rust Factor

Real-World Cases Where Rust-Free is Important

1. Solar Energy Systems – Solar installations outdoors get rain, sun, heat, and humidity. Any rusted enclosure can weaken connections, contribute to failures, and shortens the lifespan of your devices. Polycarbonate enclosures are a practical and safe enclosure for housing solar inverters, junctions, and control boxes.
2. Industrial Automation – Industrial factories and plants will generally have moisture and chemicals while they operate all the time. Polycarbonate is a non-corrosive material, which makes it perfect for enclosing control panels, circuit boards, and other devices.
3. Marine & Coastal Areas – Any metal enclosure will rust due to salt laden air and cause them to fail quicker. Polycarbonate enclosures are a better option since they will not corrode in a salt rich environment.
4. Smart Cities & Outdoor Infrastructure – Street lighting systems, traffic controls, and outdoor monitored devices based on IoT expect to be exposed to rain and moisture dust. Having connections that are totally rust-proof is necessary for the systems to perform efficiently.
5. Telecommunications – All outdoor environments where network equipment is deployed is prone to corrosion. A Polycarbonate enclosure shall keep rust out for the connectivity expected by society.
6. Residential & Commercial Electrical System – Even in homes Polycarbonate junction boxes have a better use life than metal ones. Most notably in bathrooms, terraces, and outdoor wiring.

The KENCLOZER Difference - Premium Quality Polycarbonate Enclosures

1. 100% Rust Proof : Our enclosures are completely rust proof and provide protection from corrosion in harsh conditions.
2. The Best Materials : The Lid, Bottom, Screws and O-Ring are all made from the best materials possible. We tested every component to ensure they have maximum resistance to wear.
3. Custom Enclosures : We manufacture custom made enclosures to meet specific industrial requirements in addition to our regular enclosures.
4. Strict Quality Testing : KENCLOZER only sells premium quality products that have all been thoroughly tested on multiple benefits (speed, weather-proofing, sealing, etc) before it is sold under the KENCLOZER name.
5. Only Premium Quality Manufacturing : With very advanced manufacturing standards as well as checks in place, we have certainty around sealing quality, durability, and reliability with each enclosure.
6. Indoor/ Outdoor : Whether used in a factory or outdoors in extreme weather, you can count on 100% quality assurance with KENCLOZER enclosures.

Rust-Proof and More: Advantages of Polycarbonate Enclosures

• High Impact Resistance - it can absorb accidental fall or mechanical edge impact with relatively little impact.
• UV Stability - These products are formulated to resist yellowing, brittleness caused by the sun rays.
• Light Weight - It easily installs compared to the heavy metallic enclosures.
• Electrical Insulation - Unlike metal, polycarbonate does not conduct electricity in the same way, therefore, polycarbonate enhances the safety of electric circuitry elements in the enclosure.
• Cost-Effective - They have low maintenance and replacement charges in the long-term perspective.

Conclusion

So, does polycarbonate rust? To sum up, no. Polycarbonate is not metal, nor is it a derivative of any metal, so it is entirely rust resistant. In addition, polycarbonate also offers excellent strength, UV resistance, and it is also an electrical insulator, making it a superb choice in many applications.

When you get KENCLOZER polycarbonate enclosures and junction boxes manufactured by Ksquare Energy Pvt. Ltd., you know you are getting a great quality, durable, and custom manufactured enclosure tailored for your needs. Whether it's for solar applications, industrial use, marine applications, or residential projects, KENCLOZER enclosures materials can safely secure your application and protect against rust.